Things to Consider When Buying a Top Power Welder
There are a number of major welding machine manufacturers nowadays, so the information you can get from the best power welder reviews can go a long way toward ensuring that you have useful information to help you make a sensible decision. Your purchase becomes a genuinely wise investment if you take note of the following considerations in this kind of machine.
Stick, MIG/Flux-cored and TIG are the most common welding processes in use today. With its own unique set advantages and limitations, each process will work well in some while being impractical in other applications.
The best power welder reviews can include stick welding machines or arc welders. For a long period, stick welding has been the most popular home workshop, hobby and farm applications while also being the most economical. It employs a flowing electric current from a space between the welding stick and metal, and is effective for handling most joints or alloys and for drafty, indoor and outdoor areas, especially for rusty or dirty metals on which an effective bond can be difficult to create. Arc welding is used for metals of gauge 18 or 1/16 inch and thicker, or for steel, stainless steel and cast iron.
Useful for welding materials as thin as 26 gauge and steel, stainless steel, aluminum, copper and brass, MIG welding or Gas Metal Arc Welding (GMAW) employs a wire welding electrode on a spool fed automatically at a pre-set consistent speed. The electric current passing between the wire and base metal create the arc that melts the wire and bonds it with the base to produce an extra-strong, clean and great-looking weld.
Flux-Cored Arc welding is a variation of MIG welding. It is ideal for welding dirty materials, and in windy conditions and outdoors, as it eliminates the need for a shielding gas. Perfect for construction applications, Flux-Cored Arc welding produces superbly clean welds on aluminum, stainless and steel.
The best power welder 2018 can be a TIG welder or Gas Tungsten Arc Welding (GTAW) machine. This arc welding process utilizes a non-consumable tungsten electrode to create a weld and is used for handling steel, chromoly, stainless steel, aluminum, copper, brass, titanium and magnesium alloys.
Applicable Power Supply
When deciding whether a unit belongs to the top rated power welders 2018, you need to know the type of power grid the machine operates on.
The standard power for households and commercial use is 115 volt AC. Some entry-level arc welders are rated for this type of input power but they are few.
A high-power 30 amp, 220 to 240 volt circuit is used by most welders. Available in most industrial locations, this power grid may not be obtainable through residential wiring setups. A licensed electrician will have to configure a circuit from the control panel to make it applicable for a 220 volt circuit.
You can also choose between single-phase (normal) and three-phase (more energy efficient) operating systems.
Highly Useful Features
Some models are equipped with Auto-set feature, which is a revolutionary control that adjusts the machine automatically to the proper settings. Others have thermal overload protection for operator safety. A built-in contactor circuit makes the machine safe and the torch easy to position prior to welding.
Top Rated Power Welders in 2018
A welding machine needs to be thought about carefully before it is bought, like any other decision you make. This includes a bit of reading and research to find out if your prospect has all the features you need to enable you to get successful welding results. We recommend three products that should prove to be wise buys.
Requiring low to moderate skill to operate, the Hobart 500536 Ironman 230 is the perfect machine to get when you want higher output amperage along with a higher duty cycle compared to what smaller units are capable of eking out. Delivering from 30 to 250 amps of pure power, the Ironman 230 is housed in a heavy duty cabinet. This machine is engineered and manufactured in the USA, which serves as a dependable assurance of quality and craftsmanship.
Easily booting out the competition, the Ironman 230 generates an arc that produces a seamless and clean weld, with very little splatter and needing nearly no cleanup. The Hobart Ironman 230 wire welder effortlessly tackles mild steel and stainless steel as well as aluminum from gauge 18 to ½ inch. Ruggedly designed with heavy-duty performance, the welder is easy to setup and operate. Use it for construction, fabrication, auto repair, auto body, rental and home use.
It comes with a everything you need to get started immediately including a detailed owner’s manual and a helpful parameters chart label, flowmeter/regulator, primary input power cable with plug, five-foot gas hose with fitting, ten-foot work cable with clamp, two plastic cable hangers with mounting hardware, extra contact tips, .030/.035-inch dual groove drive roll and a 15-foot 200 amp MIG gun.Power welder.
Boasting stable and smooth arc quality, the Everlast Power ITig 200 also comes with good puddle wet in, making you able to use it easily with every operation. Recommended for E7018, E6011 and almost all welding rods, the Everlast Power ITig 200 offers easy start with a simple flick of the switch. Choose between HF Start and Lift Start and dig your feet in. The integrated arc force control for stick welding enhances the performance of this welding machine.
Versatile and highly useful, the welder provides 200 amps output for DC Pulse TIG applications and 160 amps output for stick welding use. Lightweight and portable, the Everlast Power ITig 200 is easy to transport anywhere while delivering dependable industrial capability. It is equipped with adjustable weld parameters for 2 trigger hold/4 trigger hold (2t/4t) operation plus up and down slope adjustment. Choosing 2t allows you to press the button to get an arc while lifting your finger off the button will cause the arc to quit.
The fully adjustable pulse function reduces overall heat input while raising the quality of the weld. The digital readout enables accurate setting of the amperage controls. The accessories enable problem-free setup and the torch is easy to connect and position.
The Millermatic 212 is equipped with Auto-Set™, a state-of-the-art control system that sets the machine automatically to the selected parameters so you are ready to start welding once the machine is plugged in. That’s all-in-one MIG welding without the hassle of guesswork! The operator simply needs to set the material thickness and wire diameter and the machine does the rest. The integrated Line Voltage Compensation (LVC) keeps the power source output stable regardless of input power fluctuations.
Get revolutionary fan-on-demand that runs only when it is needed, which effectively reduces the generated noise, power consumption and the amount of airborne contaminants during operation.Compatible with the Spoolmate 200 Series Spool Gun, the Millermatic 212 has a long duty cycle percentage of 60%, which means it can weld continuously for 6 minutes at 30 amps before cooling down in 4 minutes. Get precise settings instantly while enjoying effortless setup every time. This two-in-one machine also has a Manual Mode that enables you to set the parameters for even more applications.
The infinite voltage control lets you dial in the precise weld voltage and wire feed speed on Manual Mode, proving to be more efficient than tap settings. The EZ-Change Low Cylinder Rack lets you roll the cylinders so there is no need to lift them.